Aelix Forge · AI-scheduling-first MES
MES for the
regulated medical-device floor.
A real scheduling solver, a live 3D control room, and CSA-aligned validation. eDHR and 21 CFR Part 11 built in, not bolted on.
21 CFR Part 11 · eDHR built in · CSA-aligned validation · Scheduling solver
Agentic AI · The Production Agent · Now live
A disruption becomes a decision you approve in minutes.
A line goes down or a hot order lands. The Forge agent re-runs the schedule against your real constraints, proposes the new plan with the tradeoffs laid out, and flags the deviations that need a human sign-off. So a disruption becomes a decision you approve in minutes, not a morning of manual re-juggling.
Detect the disruption.
A line stop, a hot order, a constraint change. The agent picks up the signal from the floor.
Re-run the schedule.
Against your real constraints: capacity, due dates, validation rules, qualified equipment.
Propose the re-plan.
With the tradeoffs spelled out: what shifts, what slips, what wins. Flags the deviations that need sign-off.
Apply on approval.
Once you sign off, the agent updates the schedule, notifies the cells, and writes the decision to the audit trail.
How the agent stays trustworthy
Explainable.
Every re-plan shows the constraints it satisfied and the tradeoffs it made.
Human in the loop.
Consequential schedule changes require sign-off. Always.
Guardrailed.
Limits you set on what classes of changes may auto-apply. Fails closed when uncertain.
Audited.
Every re-plan, every approval, written to the audit trail.
Status: Now live. Production-ready with human-in-the-loop guardrails. Not presented as fully autonomous or generally available.
What Aelix Forge solves
Executives run on blind spots. Plans stay rigid. ERP, MES, and the shop floor never talk to each other.
No real-time visibility into what is happening across production lines. Static production plans that cannot adapt to real-world disruptions. ERP, MES, and shop floor tools that do not talk to each other. Forge closes all three from a single command center.
Three gaps on every floor
Executive blind spots.
No real-time visibility into what is happening across production lines. Decisions get made on stale reports instead of a live picture of the floor.
Rigid schedules.
Static production plans that cannot adapt to real-world disruptions. When a machine goes down or material slips, the plan on the spreadsheet is already wrong.
Disconnected systems.
ERP, MES, and shop floor tools that do not talk to each other. Every handoff is a copy-paste, and the single source of truth lives in nobody.
A glimpse of the command center
Production overview
Production overview · manufacturing execution
Digital Twin command center
See your entire factory as a living, breathing 3D model.
Every machine, conveyor, and workstation is mirrored in real time. Drill down from a bird's-eye view to individual asset health with a single click.
- Real-time 3D factory visualization
- Click-to-drill asset inspection
- Live KPI overlays on every zone
Dynamic production scheduling
Stop using static spreadsheets.
Forge's MES engine automatically re-sequences work orders when disruptions occur (machine downtime, material delays, or priority changes), keeping your throughput optimal.
- AI-powered order re-sequencing
- Constraint-aware resource allocation
- Real-time Gantt with drag-and-drop overrides
Enterprise ERP sync
Close the gap between your ERP and the shop floor.
Forge bi-directionally syncs with SAP, Oracle, Microsoft Dynamics, and more, ensuring a single source of truth from order intake to shipment.
- Bi-directional SAP/Oracle integration
- Automated BOM and routing sync
- Real-time cost roll-up to finance
What the floor reports back
Solver-driven
Scheduling, not a Gantt-chart UI
21 CFR Part 11
eDHR and validation built in
CSA-aligned
FDA Computer Software Assurance approach
Deploy in weeks · see ROI in days
Ready to take command of your factory?
Deploy Forge in weeks. See ROI in days.
Need this tailored to your environment?
Every Aelix product can be configured, extended, or built bespoke for your industry, data sources, and compliance constraints. Talk to our engineers about what would change.
Configurable workflows
Adapt rules, thresholds, and approval flows to match your operational policies.
Custom data integrations
Connect to your specific ERP, MES, SCADA, CRM, or proprietary systems.
Bespoke modules
Build product extensions tailored to your industry, region, or compliance needs.